Custom Die Cutting for High‑Temperature Insulation Materials
Precision‑cut insulation pads, gaskets, washers and custom components for demanding thermal, electrical and sealing applications.
Tight Tolerances
Fast Sampling
OEM Support
1. Precision Die Cutting Solutions
High Temp Material provides precision die cutting of high‑performance insulation materials for critical applications across a wide range of industries.
Our advanced equipment, experienced team and rigorous quality controls ensure consistent, burr‑free parts with tight tolerances and fast turnaround times.
- Clean, burr‑free edges and consistent quality
- Support for complex shapes and intricate cutouts
- Short lead times with rapid sampling
- Scalable from prototypes to high‑volume production
2. Our Die Cutting Capabilities
Custom Shapes
Tight Tolerances
Kiss & Through Cutting
Vibration & Noise Reduction
Lightweight Solutions
Improve Reliability
3. Materials We Process
PTFE
Polyimide PI
PET / PEN / PPS
Silicone Rubber & Foam
Mica & FKM
Aerogel & Fiberglass
4. Die Cutting Capability & Tolerance
| Material Format | Rolls & Sheets |
| Thickness Range | Customized by Material |
| Part Size | Drawing Dependent |
| Tolerance | Subject to Drawing Review |
| Adhesive Options | Available on Request |
| Production Volume | Prototype to Volume Production |
5. Typical Custom Die‑Cut Parts
Insulation Pads
Gaskets & Seals
Washers & Spacers
Battery Protection Parts
PCB Masking Parts
Custom Adhesive Parts
6. Industries We Serve
7. From Drawing to Finished Parts
Drawing Review
Material Selection
Sampling
Production
Inspection
Packaging
8. Quality Control at Every Step
- Material Verification
- Dimensional Inspection
- Visual Inspection
- Batch Traceability
9. Frequently Asked Questions
What materials can you die cut?
We die cut a wide range of high-temperature and electrical insulation materials, including polyimide (PI), PTFE, PET, PPS, silicone rubber, silicone foam, mica, fiberglass fabrics, ceramic fiber paper, adhesive tapes and other flexible composite materials. Material suitability is confirmed based on thickness, hardness and part geometry.
What tolerances can you achieve?
Typical die-cutting tolerances are approximately ±0.10 mm. Tighter tolerances may be available for thin, dimensionally stable materials and simple part profiles. Final tolerances depend on the material, thickness, dimensions and design complexity and will be confirmed during drawing review.
Do you offer adhesive backing?
Yes. We can laminate single-sided or double-sided pressure-sensitive adhesive to the material before die cutting. Adhesive type, thickness, temperature resistance and release liner can be selected according to your bonding surface and application requirements.
What file formats do you accept?
We prefer PDF, DXF, DWG, AI and SVG files for die-cut parts. STEP, STP and IGES files are also accepted for technical review. Please include part dimensions, material, thickness, tolerance, quantity and any special requirements with your drawing.
What is your typical lead time?
Prototype samples typically require 3–7 business days after the drawing and material are confirmed. Standard production orders generally require 7–15 business days. Actual lead time depends on material availability, tooling requirements, order quantity and inspection requirements. Expedited production may be available for urgent projects.